Work Centers

System Location: Settings > Tables > Work Centers

Work Centers represent areas within a shop where work is performed. They can represent machines or tasks a job must go through during production, and as a table record, Work Centers are used to store the following kinds of information:

  • Details that help identify what the Work Center represents, how labor costs should be tracked against it, and how it should be grouped with other Work Centers
  • Rate information regarding anticipated costs of operation in addition to billing rates to help determine how much to charge customers for its use
  • Scheduling information including availability details and a designation on how much work should be assigned with regards to that availability

Information from Work Centers is used on Time Tickets for job costing purposes as well as the Scheduling Whiteboard to create a suggested order of production with regards to customer orders.

  • Scheduling is driven by Work Center capacity and availability, however the Scheduling Application must be purchased in order to have access to the Scheduling Whiteboard.
Related Tables

The following Tables and / or Base Tables are used on Work Centers (an asterisk [*] indicates it is a required field on this Table):

  • Departments
  • GL Codes
  • Operation Codes
  • Attendance Codes
  • Employee Codes
Associated Reports

ClosedDetails

Work Centers contain the following Sections (clicking a Section Title will take you to that portion of the help topic):

General Rates Comments Schedule User-Defined

ClosedRecord Header - Work Center

The Record Header located at the top of the page indicates which specific record has been selected and for what purpose (new, edit, quick view), provides access to shortcuts to the various Sections of the record (located in the Anchor Bar), and displays record specific Action Buttons (discussed below.)

For more information see User Interface.

Work Center Header

Action Buttons
Documents (button)

This feature allows for external documents to be attached to the selected Work Center for reference and review.

For more information see Repository Manager, Documents, and Images.

Dispatch (button)

Clicking this button opens the Dispatch Detail screen that can be used to indicate which employees might operate the work center in addition to what other Work Centers are capable of performing the same type of work.

For more information see Dispatching.

Operators Grid

This grid lists all the employees that have been defined within the Employee Table for reference.

Run by

Checking this box next to an employee's name indicates that person is capable of operating the Work Center.

  • Can be used during scheduling if a replacement is needed to perform work

Pct Eff (Percent Efficient)

This value indicates how efficiently the employee can operate the specified work center.

  • The Percent Efficient value will carry forward to the Scheduling application if you switch the employee on the schedule to an employee who has the Run by box checked here in Dispatch. The new Percent Efficient value is used to calculate estimated time if a Global Reschedule is performed.

When entering percentages in JobBOSS2, enter the value as a "standard" number instead of the decimal equivalent. For example, if the value should be five percent, simply enter "5" as opposed to ".05"; the system will automatically convert the value accordingly.

Alternate Work Center Grid

This grid lists all the other work centers that have been defined within the Work Center Table for reference.

Runs Like

Checking this field for a specific Work Center indicates that Work Center can perform the work of the one that is currently selected.

  • Can be used during scheduling if a replacement is needed to perform work

Pct Eff (Percent Efficient)

This value indicates how efficiently the Work Center can replace the one currently selected.

When entering percentages in JobBOSS2, enter the value as a "standard" number instead of the decimal equivalent. For example, if the value should be five percent, simply enter "5" as opposed to ".05"; the system will automatically convert the value accordingly.

Audit Trail (button)

This option displays information regarding activity that has taken place on the selected Work Center.

For more information see Audit Trail.

Save (button)

This button is used to close the record and save any changes that have been made while it was open. In addition, the dropdown button allows you to Save and:

  • Close - close the open record.
  • New - open a new blank record.
  • Print - print any of the reports related to the open record.
Cancel (button)

This button is used to close the record without saving any changes that may have been made while it was open. If this button is used after a change has been made to the record, the system prompts to verify whether the record should be closed without saving the changes.

Answering "Yes" to the prompt closes the record without saving the changes.

Answering "No" to the prompt leaves the record open.

 

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ClosedGeneral Section

The General Section is used to provide identifying information for the Work Center in addition to details regarding how it is grouped with other Work Centers and how labor costs should be tracked for work performed on it.

Work Center General Header

An asterisk [*] indicates a required field.

Active (checkbox)

Checking this box indicates the Work Center is currently in use.

*Work Center Number

This value is used throughout the system when selecting a Work Center.

Description

Use this field to provide a full description of what the Work Center is / represents.

*Short Name

This value is the shortened name assigned to the Work Center that is displayed in situations where the full Description does not appear.

Department Code

Selecting a department provides a way to group the Work Center with other Work Centers that perform the same kind of work.

Labor Account

This GL Code is used to report and track labor costs for work performed on the Work Center.

Default Operation Code

Assigning an Operation Code here causes the system to automatically populate the Operation Code field and all the related details associated with it on routing steps where the Work Center is selected.

Default Attendance Code

Assigning an Attendance Code here causes the system to automatically populate the Attendance Code field and all the related details associated with it on routing steps where the Work Center is selected.

Work Center Image File

Enter the path where the Work Center's image file is located by manually entering it or by using the Browse For Image button.

View Image

This feature can be used to view the Work Center's image file from within JobBOSS2 if one is present.

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ClosedRates Section

Use the Rates Section to keep track of dollar amounts associated with the Work Center for both costing and sales purposes.

Work Center Rates Header

Setup Rates

Rate Fields 1-10

Setup Rates are used to track the suggested hourly dollar amount to charge for time spent preparing (or setting up) the Work Center.

Cycle Rates

Rate Fields 1-10

Cycle Rates are used to track the suggested hourly dollar amount to charge for time spent working on customers' items.

With regards to both Setup and Cycle Rates:

  • Use Billing Rates defined in Company Maintenance
    • Up to ten (10) Billing Rates can be defined
    • Dollar amounts cannot be entered if a Billing Rate has not been defined (note grayed out fields)
  • Dollar amounts are used to help determine the suggested sales price of manufactured parts / estimates that use the Work Center in their routing details
  • Dollar amounts do not need to be the same between setup and cycle
  • Rates can vary between Work Centers as well

At least one Setup and Cycle Rate needs to be present on a Work Center in order for the system to include the estimated time in its calculations of a suggested sales price for estimated items when using the Billing Rate method to do so. The lowest dollar amount entered for any of these rates should be NO LESS than the combined amount of Hourly Burden Rate and Average Hourly Labor Rate (covered below.)

Hourly Burden Rate

This dollar amount represents the estimated hourly (indirect) overhead cost of operating the Work Center.

Average Hourly Labor Rate

This dollar amount represents the average hourly (direct) labor cost of operating the Work Center.

It is strongly recommended that an accountant or financial adviser be consulted to help calculate the estimated costs of operating work centers, especially with regards to burden costs.

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ClosedComments Section

The Comments Section provides the ability to both track historical notes and schedule future follow up items related to the Work Center.

Work Center Comments Header

Action Buttons

Add Row (button)

This is used to add a new entry to the grid.

Internal Message (button)

This option can be used to send details related to a selected comment to any JobBOSS2 User.

Generate Report (dropdown menu)

This option is used to print, export, or email a report containing all the Details for the line items in the grid.

Delete (button)

This button is used to delete the selected entry from the grid.

Comments Grid

*Date Entered

This represents the date the comment was entered.

Follow Up Date

This field can be used to indicate when a follow up should take place for the selected comment.

User

This indicates which JobBOSS2 User the comment is associated with.

If the person that enters the comment changes the User ID, they will not be able to make any additional changes to the entry since they are not logged in with the listed ID.

Completed

When checked, this indicates the action associated with the comment has been completed.

  • Can be marked manually
  • Will automatically be marked if the comment has a Follow Up Date and is marked as complete in the Contact Calendar

Private

When checked, the comment can only be seen by the listed User in the Contact Calendar if a Follow Up Date is present.

Comments

Use this field to provide the details of the entry.

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ClosedSchedule Section

Information under the Schedule Section will be used to determine the Work Center's default availability in addition to establishing how much work should be assigned to it with regards to that availability.

Work Center Schedule Header

W/C (Work Center) Calendar By Day Of The Week

Information here is used to determine the expected availability of the Work Center.

W/C (Work Center) Calendar By Day Of The Week

Select the radio button that best indicates when the Work Center will be available for production purposes by way of day(s) of the week.

Specific Date

Use this option to designate specific dates the Work Center will limited availability due to scheduled maintenance or anticipated down time for some other reason.

Default Settings

Information here is used to help determine how much time should actually be scheduled with regards to work assigned to the Work Center based on external factors.

Queue Time

Queue Time is used to "pad" a schedule by taking into account dead time that typically occurs between steps associated with the Work Center.

Queue Time Units

Designate the appropriate unit to apply against the time value entered for Queue Time (above) if this feature is being used. Options include:

  • H (Hours)
  • M (Minutes)
  • S (Seconds)

Utilization Percentage

Utilization represents the amount of the Work Center's listed capacity to perform work that can actually be used in a given time frame.

When entering percentages in JobBOSS2, enter the value as a "standard" number instead of the decimal equivalent. For example, if the value should be five percent, simply enter "5" as opposed to ".05"; the system will automatically convert the value accordingly.

Capacity Factor

This value represents the number of machines that are physically available to perform work assigned to the Work Center.

  • Could be set to 2 if there are 2 machines on the shop floor capable of performing the type of work assigned to the Work Center
    • Alternately they could be set up as 2 individual Work Centers ("Machine 1" and "Machine 2" for example)
  • When capacity is greater than 1, the amount of available time to do work is multiplied accordingly to determine the number of machine hours available for scheduling purposes
    • For example, if a Work Center has 10 hours of available time on a given day due to shift settings, a Capacity Factor of 2 would make 20 machine hours available for scheduling

When Capacity Factor is greater than 1, it is important to keep the following in mind:

  • Each machine represented must be able to perform the same type and amount of work
  • The system will not be able to distinguish which machine actually performed the work with regards to maintenance schedules
  • The value for "Machines job being run on" located in the routing step details of estimates and jobs needs to match the Capacity Factor to allow for proper scheduling

If Capacity Factor is greater than one, the machines represented must be able to perform the same kind and amount of work in order to avoid possible bottlenecks if using the Scheduling Application.

Loading Method

Information here is used to determine how much work will actually be assigned to the Work Center in a given time frame relative to its stated capacity and utilization.

Loading Method

Select the appropriate radio button to determine whether the system will limit the amount of work assigned to the Work Center or not.

  • Infinite: The system ignores the Work Center's stated capacity and will overload it by way of assigned work
    • Work is assigned even though other jobs are already present that are expected to take up the Work Center's amount of available time for the stated time frame
  • Finite: The system takes the Work Center's stated capacity into account and will stop assigning work to it once it has been reached
    • Jobs are pushed off to the next available block of time in which the work can be successfully scheduled
    • If Utilization Percentage is less than 100, the amount of work that can be scheduled to the Work Center during a stated time frame is reduced accordingly

Dispatching Information

1st, 2nd, and 3rd Shift Operators

Select an employee for each shift if that person is expected to operate the Work Center during that time frame and it is expected that work will not take place on the Work Center when that employee is on break.

For more information see Dispatching.

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User-Defined Section

User-Defined fields can be configured to track information that is unique to your business.

For more information see User Defined Fields.

The User-Defined Section and related information will only be available if the User has been granted adequate permissions within User Maintenance.

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